Triumph Bonneville Series Dna Air Filter R-Tr8S04-01 2001-2016

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Seller: gprdirect2011 ✉️ (6,088) 100%, Location: Newark, GB, Ships to: AU, US, JP, Item: 155258741521 TRIUMPH BONNEVILLE SERIES DNA AIR FILTER R-TR8S04-01 2001-2016.

TRIUMPH BONNEVILLE SERIES DNA AIR FILTER R-TR8S04-01 2001-2016 This product data sheet is originally written in English.

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TRIUMPH BONNEVILLE SERIES DNA AIR FILTER R-TR8S04-01 2001-2016

Features

Make: Triumph

OEM Air Filter Air Flow: 107.00 CFM

DNA Air Filter Air Flow: 138.70 CFM

DNA Increased Air Flow: 29.00%

DNA Filtering Efficiency: 98-99%

Product Information

  • This filter features DNA's Round Design.

  • A perfect airtight sealing and trouble free filter installation for the user is guaranteed by using a high quality EVA seal, which is precisely cut and factory installed (glued).

  • Installation of this DNA Air filter is very easy, simply follow the installation instructions included in the TRIUMPH workshop manual.

  • The filtering efficiency is extremely high at 98-99% filtering efficiency, with 4 layers of DNA Cotton.

  • The flow of this DNA filter is 29.00% more than the TRIUMPH stock filter.

  • DNA air filter flow: 138.70 CFM (Cubic feet per minute) @1,5"H2O corrected @ 25degrees Celsius.

  • Triumph stock filter: 107.00 CFM (Cubic feet per minute) @1,5"H2O corrected @ 25degrees Celsius.

  • This DNA filter is designed as a High flow filter for road use.

  • The flow of this DNA filter is 36.35 % more than the YAMAHA stock paper filter!
  • DNA air filter flow: 111.40 CFM (Cubic feet per minute) @1,5"H2O corrected @ 25degrees Celsius.
  • YAMAHA stock paper filter: 81.70 CFM (Cubic feet per minute) @1,5"H2O corrected @ 25degrees Celsius.
  • This DNA filter is designed as a High flow filter for Road, Off road and Track use.

THE DNA MANUFACTURING DEPARTMENTS

1. R&D

Everything starts from the R&D department; starting from initial study of each application and testing the stock parts, a draft design is presented. If the idea is accepted by the responsible team, we 3D CAD design the filter and rapid prototype samples. Then we test the DNA® prototypes and choose one from the best. The final 3D CAD design will be completed and toolpaths (NC files) will be generated with our CAM software. The NC files via Ethernet connection are sent to the CNC machining centers for mold, tooling and other parts to be produced.

3. Filtering Media Manufacturing

This department produces the famous DNA 4 layer nafta cotton filtering media, at the necessary size for each DNA® filter. The material is then slitted and cut to the designed sizes and patterns. This is a unique patented procedure that we cannot show. All the ready cut filtering material is quality controlled and forwarded to the filter production department.

5. Service Kit Production

The DNA® consumer and professional service kits are produced here in our factory. This allows us to control the complete procedure and the final quality of the DNA® service products.

7. Warehouse, Orders Picking

Following the packaging, all the DNA® products will be placed in the warehouse, ready to be shipped. All the DNA® products ordered from our customers are picked from here and forwarded to the orders packing department.

2. Mold, Tooling and Machining

NC files from R&D are loaded to the CNC machines and all the necessary molds and tools are produced. Following, the molds are transferred to our general machine shop for finishing all the necessary details, to be cleaned and assembled. Next, the molds are transferred to the filter production department, including all the "jigs" and fixtures that are necessary for the production.

4. Filter Production

All the DNA® panel and round filters are produced here. Unfortunately we cannot show the complete procedure as we use unique equipment and automation purpose built by DNA®. The filter production department is also responsible for placing all the necessary parts on the filter, for example gaskets, spacers, bolts, locating tabs etc. Following the production batch goes through quality control and all the filters that pass, are forwarded to the oiling stations. One robotic and two PLC controlled machines will complete the task with precision. Next, the filters are forwarded to the packaging department.

6. Packaging

At this stage all the DNA® products are packed in their dedicated boxes, including tech & installation info, plus all necessary documentation and parts. Additionally, during the packaging procedure all items pass the final quality control.

8. Warehouse, Orders Packing

The picked orders are checked once more and packed here.

9. Warehouse, Orders Dispatch

Packed orders are placed here, pass through a final check, weight and volume is confirmed and shipped to our valued customers worldwide.

THE ANATOMY OF A DNA HIGH PERFORMANCE FILTER

This is what Power is made of! A DNA® High Performance Filter is a high quality, next generation multilayer cotton gauze, oil impregnated air filter.

1. The DNA Cotton

This very special cotton is designed by DNA's R&D engineers for High Performance filtering purposes. The basic media is a non woven surgical cotton gauze with a modified TEX & THREAD, with extremely high strength of break. This unique cotton media, actually is a "hairy hybrid" featuring extremely high air flow rates and excellent filtering efficiency that exceeds 98%.

2. The DNA Wire Mesh

The DNA wire mesh, is a very special material designed by DNA's R&D engineers. Made out of marine grade 5000 series Aluminum, features a unique "wrap & fill" and precisely calculated wire diameter, to have the necessary high tensile strength and elasticity to last a lifetime. Additionaly it is protected against oxidation by a fine layer of epoxy coating. The DNA wire mesh is designed to perfectly support the cotton layers and at the same time not restrict the air flow.

3. The DNA Filtering Media

The DNA Filtering Media consists of 4 layers of DNA cotton, sandwiched between 2 layers of DNA wire mesh, precisely pleated all together. We produce a very wide selection of media, starting from 8 mm to 50 mm height, with an infinite size of "Pitch". Actually we can choose from an unlimited combination of DNA Filtering Media when designing a new filter. Another important feature of our filtering media is the "Large pleat edge radius". This feature allows the edge to be an active part of the filtering media, instead of a "dead" inactive area as our competitors is. The result is a unified high air flow of the filter. The only drawback of this design is that the media is very sensitive during production before molding and must be handled with extreme care, increasing the production cost.

4. The DNA Filter Oil

This is an extremely important part of the DNA filter. As soon as the DNA Oil is added to the cotton media, the cotton is "static charged" and transformed into an unbeatable filtering material! To achieve this fantastic result we have developed a unique air filter oil formula. The specifications of our DNA Air Filter Oil are as impressive as our filters are. Humidity will not attack the oil, even if the filter is submersed in water. The flow of the filter remains unchanged even under extreme rainy conditions with high humidity. (We have seen many competitors' filters transformed into a "milky mess" when it rains, severely reducing the performance of the engine). The oil has low viscosity, plus very high temperature resistance and stability. It will uniformly spread and stay on the filter regardless the temperature. Additionaly, it is UV resistant and easily soluble to assist cleaning the filter.

5. The DNA PU (elastomer polyurethane)

The DNA PU is a thixotropic material, that we use to manufacture the high quality "frame" of the filter, with unique material specifications. High tensile strength with the necessary hardness for each application, high temperature, fuel and oil resistance, the DNA PU will keep the filtering media in place, it will absorb vibration and will last for a life-time.

6. The DNA EVA (Ethylene Vinyl Acetate polymer) closed cell seals

We use only high quality EVA seals. Precisely cut and factory installed (glued) using industrial grade adhesive, guaranty a perfect airtight sealing and trouble free filter installation for the user. The DNA EVA seals and the industrial adhesive are fuel, oil and temperature resistant. Additionally the DNA cleaner will not affect them when the filter is cleaned!

7. The DNA FCd design technology

The DNA FCd design or "Welcome to the Future"! At least 20% and up to 80% more filtration area, using DNA FCd technology is common. The unique revolutionary design, an innovation by DNA, allows the pleated filtering media to follow precisely the air box contour, regardless the complexity of the shape, seriously increasing air flow. Taking advantage of the complete footprint of the air box, we eliminate "dead spots" that rob power. If the area is there why not use it!

THE DNA HIGH PERFORMANCE AIR FILTER IN ACTION

"It is a dirty job, but somebody has to do it!" Find out how a DNA© High Performance Filter works to protect your engine efficiently, without compromising performance!

Human "technology" inspiration!

The "technology" that our DNA filter uses to clean the air is surprisingly common to all of us. It is part of our body; we use it constantly to stay alive! It is part of the Human respiratory system that filters the air we inhale! Tiny moistened hairs called cilia protect the nasal passageways and other parts of the respiratory tract, filtering out dust and other particles that enter the nose with the breathed air.

The DNA filtering cotton media is exactly that, millions of tiny fibers that are oiled! The "hairy hybrid" as we call it, is a genius combination of cotton fibers per square millimeter. The Tex & Thread, of this unique cotton, is a result of intensive research, by DNA's development engineers. The "hairy hybrid" impregnated with DNA's special filter oil, is transformed into the remarkable DNA media that provides very high filtering efficiency and extremely high flow rates.

Trap "enemies" by static charge!

We designed the DNA Filter to acquire a positive static charge as the air passes through the pleated and oiled filter media. The weak static charge will very efficiently "pull" on the oiled cotton fibers, the debris and dust that are in the air; remember in science class at school, the pen rubbed against wool that can attract small bits of paper, experiment? This is exactly what happens, as the air flows through the filter, debris even as small as 5 microns will change course and stick onto the fibers, regardless if the "holes" between the fibers can be as large as 150 microns! The first layer of debris on the fibers will then absorb some oil, get statically charged and become part of the filtering media! And guess what, it will start attracting new debris assisting the cotton media in its filtration chore!

Extreme testing environment.

Our filters have being successfully tested even in the harshest environments during the DAKAR Rally! Through Argentina up to the Andes, and down to the Atacama Desert in Chile. The dreadful "Fesh-Fesh" (Guadal) fine powder desert sand of the Atacama Desert, was succesfully kept out of the race engines, outperforming the foam filters! So the myth is busted, the DNA filters can successfully be used in any environment, on and off the road, in the desert or the outback, DNA will be there to protect you.

Here comes increased torque & power.

The DNA filter will also smoothen out the air flow stream, as it passes through the filter, reducing turbulence and sending smooth clean & fresh air towards the engine intake, increasing torque and power. Additionally to the high air flow, smooth and unified air flow is very important. This explains why we see a decrease in the power output when testing a bike or car on the dyno "without" a filter as the circulation of the air in the air box is disturbed and the result is turbulence and low power output.

High Performance and Protection always, everywhere!

DNA Test & Results

The DNA Flow and Dyno Tests. We test every single filter. Satisfaction guarantied. The DNA Air Flow Tests

For the air flow tests, we use the most advanced flow bench available today. The ROTRONICS FlowScan, is a totally computerized flow bench that measures:

  • Mass of the air
  • Flow of the air
  • Temperature of the air
  • Absolute air pressure
  • Differential air pressure
  • Speed of the air at various points (Pitot tubes)
  • Absolute humidity of the air

The complete procedure is automated and computer controlled, eliminating human errors.

The DNA Dyno Tests

For the Dyno Tests, we use the industry standard Dynojet chassis dyno equipped with eddy current load control, Dynojet 250LC. Our dyno cell is equipped with a variable flow air cooling system, designed to precisely simulate real world conditions.

DNA Stage 2 & Stage 3 Applications

Your favorite power booster solutions !

The DNA Stage 2 Kit, can be either a DNA filter or a DNA cover that is designed to replace a part of the air box, seriously increasing air flow to the engine. With the proper fuel recalibration the results are always very impressive.

The DNA Stage 3 Kit, consists of a complete air box and filter, designed to replace the existing OEM air box, improve air circulation around the filter and air flow to the engine. Power increase up to 12 HP is common with the S3! The S3 includes all the necessary hardware and installation information.

The Reddot awarded DNA Stage 3 application!

DNA FCd Design Technology

FCd Design Technology, an innovative idea that DNA?s R&D engineers invented a decade ago! The Story?

Since 2000 the progress in 3D CAD technology and Modern CNC manufacturing systems allowed to engineers and designers worldwide to study, design and manufacture extremely efficient and complicated motorcycle and automotive air boxes. The new complicated ?shapes? of the air boxes needed also complicated air filters. Strangely enough the manufactures of the air filters designed the ?frames? of the filters to follow the complex shapes, but the filtering material remained a very simple square or orthogonal or trapezoid shape. Using such simple shapes was a compromise, sacrificing air flow and performance, for easy and cost efficient production. Looking at one of these flat panel air filters it is obvious that a huge amount of surface is not used, limiting the air flow and causing turbulence and ?dead? spots. Additionally for multi cylinder engines the ?side cylinders? would get ?less? air than the center ones! The solution was to use the ?complete footprint ? of the available air box surface, this area should be ?active filtering material?. Using ?Foam air filter? material, this is very easy, but unfortunately for big expensive 4 stroke engines the ?foam air filter? is not good enough, so manufactures use it only for small cost effective engines. When using ?pleated? paper, or synthetic fiber, or cotton, cutting complex shapes of filtering material is extremely difficult and expensive or sometimes impossible, so manufactures use simple geometrical shapes. DNA?s R&D Engineers started working on this in 2002; the target was to produce DNA filtering material in complex shapes that would follow precisely the shape of the filter?s frame. It took us almost 4 years to industrialize this innovative production system using the most advanced technology available and DNA?s Fcd Design Technology was born. DNA?s ?Fcd Design Technology? (full contour design) is the future in air filter design technology! And an innovation that makes DNA stand out of the crowd.

Who We are

GPRdirect2011 was originally started to make available the full GPR exhaust range including those items that are not in stock but can be shipped directly from the factory within two weeks of being ordered.

Since then we have gained the exclusive UK distribution for Krauser luggage and we are also a factory approved distributor for Hepco and Becker and now offer the same service for the full Hepco and Becker range. The factory supply us weekly and we ship all items from our UK warehouse. The business has grown based selling fantastic quality products and backing that up with fantastic customer service. All of our sales and customer service team are current motorcyclists with a wealth of experience from racing to touring and classic trials bikes to state of the art superbikes. And probably everything in-between. We remember you have choice where to spend your money and we want you to keep coming back to us.

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  • We aim to ship all orders as quickly as possible.
  • If we have your purchase in our UK warehouse it will be shipped to you the same or next day.
  • If not we inform you and cancel the order.

Returns

All item can be returned within 14 day of recieving your goods, however they must be in original pakaging and not showing any signs of attempted fitting. It is the buyers responsibility to pay for return postage. Once items have been returned to us we will insepct them and issue a refund.

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© Copyright 2022, Moto Legends Distribution Ltd. All rights reserved. Made with by eBayshopdesign.org FeaturesMake: TriumphOEM Air Filter Air Flow: 107.00 CFMDNA Air Filter Air Flow: 138.70 CFMDNA Increased Air Flow: 29.00%DNA Filtering Efficiency: 98-99%Product Information This filter features DNA's Round Design. A perfect airtight sealing and trouble free filter installation for the user is guaranteed by using a high quality EVA seal, which is precisely cut and factory installed (glued). Installation of this DNA Air filter is very easy, simply follow the installation instructions included in the TRIUMPH workshop manual. The filtering efficiency is extremely high at 98-99% filtering efficiency, with 4 layers of DNA Cotton. The flow of this DNA filter is 29.00% more than the TRIUMPH stock filter. DNA air filter flow: 138.70 CFM (Cubic feet per minute) @1,5"H2O corrected @ 25degrees Celsius
Brand DNA
Manufacturer Warranty Lifetime
Country/Region of Manufacture Greece
  • Condition: Brand New
  • Brand: DNA
  • Manufacturer Warranty: Lifetime
  • Country/Region of Manufacture: Greece

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